Optimize used materials

How to manage materials effectively?

With raw fabric sheets, how to cut the raw materials to optimize materials but manage them easily after cutting, how to reuse the small fabric panels, and how to manage them for further use. instead of putting it in waste products? These are questions that garment industry leaders always have to think about to find the most optimal solution. To take advantage of raw materials, users have to spend a lot of time managing statistics, but the efficiency of use is not much. Therefore, the standardization of standard sizes will be managed by size, the rest will be managed by KG volume to calculate relative waste based on production statistics.

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Manage design and sample production

2 important steps before starting to  produce orders for the garment industry.

Design and produce samples

Design and produce samples based on fashion trends, seasons or according to customer requirements.

Introducing new products

Marketing new products to the market to evaluate consumer tastes.

Production management of the garment industry

The garment industry is an essential industry in the economy, including clothes, shoes, textiles, carpets, etc. The garment industry is managed with a strict and meticulous production process in many large and small steps. are alternating.

The 8 main steps in the garment production process are:

  1. Product design ideas: according to market tastes or according to customer orders.
  2. Design and manufacture sample products: this process must go through all production stages but on a small production scale.
  3. Material statistics: from design drawings, product production norms are determined.
  4. Introduce products to distribution channels: the process of marketing products to distribution channels to receive orders from customers.
  5. Actual production: after receiving customer orders, proceed with actual production. The production stages range from material norms, pattern design, material cutting, and sewing to finishing the product.
  6. Finished product: sewing, overlocking, and ironing products.
  7. Check product quality: check the main stages and final check after completing the product. Record NG errors, reasons for errors to evaluate and take corrective and preventive measures.
  8. Product packaging: according to required specifications, packaging form, and packaging labels.

ERP software records information such as:

  • Management of design and sample production: designed and executed orders are entered into the system, and information can be tracked and viewed at any time.
  • Order management: record order information, quantity, unit price, amount, execution time, delivery time, payment terms.
  • Manage order estimates: product production costs, product prices.
  • Manage procurement of supplies, equipment, and operating costs.
  • Manage production progress: record production information, product quality, and warehouse volume.
  • Product Quality Management.
  • Packaging management.
  • Delivery management.
  • Manage customer collection.
  • Synthesize revenue and costs, report profit/loss for each order.

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