Plastic granules raw materials
Management of plastic materials
Plastic resins are the main raw materials in the plastic manufacturing industry, so the management and use of plastic resins is the key to increasing profits and saving production costs for businesses.
Primary plastic beads
- lastic made from petroleum, unused, free of impurities and other chemicals.
Recycled plastic particles
- After sorting, plastic waste is cut into small pieces called plastic flakes, then impurities are removed and extruded into fibers and chopped into recycled plastic pellets.
Steps in the plastic manufacturing process that the ERP system manages
A complete plastic manufacturing process helps businesses limit damage during operations and increase production productivity.
- Blueprint: depending on the product form, create design drawings for the product.
- Statistics on materials used: also known as providing a list of production norms for the product. From there, calculate the material needs needed to produce the order.
- Set up production stages: prepare resources for machines, molds, labor, and production materials for each production stage. Production stages such as injection molding, extrusion, CNC machining, casting, creating vacuum flasks,...
- Statistics of completed output: at important stages that need to control progress, statistics on completed output are needed.
- Check product quality: evaluate G, NG, Rework at the points that need to be checked and record the causes of product damage, evaluate the error rate.
- Pack: according to standards on packaging and labeling specifications and forms.
Monitor production progress
IoT application to display statistical production results from production machines supporting smart factory operations (MES), track progress and display instant product defect rates.
- Reduced waste, rework and scrap, faster setup times
- Capture more accurate cost information (labor, scrap, downtime and tooling)
- Increase uptime
- Incorporate paperless workflow operations
- Trace the origin of production activities
- Reduce downtime and find errors easily
- Reduce inventory, through the elimination of redundant inventory
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